ベリカット 標準機能:インスペクション(検査シート)

 
 
 シミュレーションした切削中の加工品から検査シートを作成して、時間の短縮と精度の向上!
 
 
製造業のほとんどの優良企業では、精度を上げ許容値内で加工するために、作業中に何度も部品を検査し、結果を文書化する目的で検査シートを作成するということがあります。一連の検査シートを作るには多くの方法がありますが、加工中の部品の電子的なモデルがないと、技術的な専門知識を必要とするマニュアルな方法に頼らざるを得ません。しかし時間のかかるこの方法も、加工中の材料については限られた知識しかないまま実行されるので、エラーを引き起こしがちです。
 
ベリカットがこの問題を解決します!ベリカットは、加工中の種類・サイズを記載した検査シートを自動的に作成する機能を備えました。
 
 
この機能により、シンプルで無駄のないしかもフォーマルな方法で、検査のプロセスを文書化することができるようになりました。
 
検査レポートはシンプルなテンプレートを使用して、簡単にカスタマイズできます。(幾つかのサンプルも用意)加工中のそのままのモデルを使って検査する項目をグラフィカルに記述するため、検査シートの作成はすばやく簡単に行われます。検査ポイントを追加するには、切削の種類をクリックするだけ。ベリカットが種類を識別し、電子的に加工中のモデルから自動的にそのサイズを抽出します。またそれだけでなく、測定値に標準的な許容値を適用します。追加の指示をしたり、リストから測定器具を選択することも可能です。インスペクションが完了すると、そのレポートは HTML または PDF 形式で保存され、印刷やメールでの配信に活用できます。
 
 
既に実行されたことを形式化し、コミュニケーションを改善し、品質をアップ

明確な指示により、生産時間を短縮

完璧で正確な指示で、製造中のエラーを極力削減

エンジニアリング時間を短縮

実際の形状データに基づくため、文書化エラーを削減

全ての部門へ、実際のプロセスを正確に表すタイムリーな情報を提供
 
Airbus is selling so well that the demand to increase build rate has never been higher. BAE Systems (Filton, UK) needed a simple way to improve throughput - it found the answer in VERICUT.
With VERICUT, engineers at Stellex Monitor modeled the Sidewinder and Spar Mill machines.
Tell Tool of Westfield, Mass., has integrated VERICUT CNC simulation software into its numerical control program prove-out process.
VERICUT enabled us to start ordinary production after a minimum of time. Since this product is new for Volvo Aero Norge and our company had never before had parts with similar machining complexity, it is difficult to estimate the amount of cost saving.
Before implementing VERICUT, the company experienced the usual time-consuming and expensive manufacturing problems related to NC program prove-outs such as scrap loss, broken tooling, and a danger of occasional machine crash.
Over the last two years, AH has used Machine Simulation to speed the implementation of several new 5-axis machine tools.
VERICUT showed the NC programmers leftover or heavy stock." And the software detected a couple of places where the depth of cut was too large and tools were shanking out," said Collings. They then went back and corrected the errors in the tool path before
Dassault, Seclin initially purchased VERICUT in order to reduce the number of manual prove-outs using polystyrene material, which represented a significant expense in terms of time and money.
VERICUT enabled the designers and programmers see exactly what they were building as and in-process model in different stages of the machining cycle.
We utilized VERICUT to verify the CNC programs for cutting the tooling before they were sent to the machine control,
To protect their investment, they have been using VERICUT since 1996. They have two people to verify the accuracy of their G-code files.
"When we first started using OptiPath we concentrated on the feed rate option; now we use the constant chip thickness capability. With jobs up to 200 hours long, 50% saving is significant like having another machine tool."
The entire process took less than two hours and no manpower was required, whereas, creating the same pattern manually (the old way), would have taken one of our designers several days.
The verification process stays ahead of the actual machine position in the NC code being verified. Opera-tors can see errors before they occur.
The bottom line? Using VERICUT has made Supreme's existing machine tools more productive. Enthusiasm is up, delivery times have been reduced, and pricing is more competitive.delivery times have been reduced, and pricing is more competitive.
Using VERICUT to compare the electrode burn with the mold cavity ensures that we have all the correct clearances in the electrodes and that we have 100% clean-up." says Allen.
If I was using VERICUT at the time I would've caught the problem, and had a chance to fix it before it damaged the part.
Now I rarely see the potential crashes because the students find and correct them before I review the work. Catching those costly problems is a non-event now!
VERICUT can change speeds and feeds according to cutting conditions including difference in material and tooling. It is done automatically; the programmer does not have to make even one manual insert into the code."
Flying shrapnel from shattered cutting tools and components is avoided by using VERICUT to test student programs before they are run on NC machines.
The NC programmers at Ingersoll also rely on the simulation software to prevent mistakes when programming complex, five-axis parts.
After creating the NC programs in Mastercam, they began simulating the machining process in VERICUT by simulating the G-code data. There often can be a difference between the motion as programmed and the code after it's run through the post processor
After selecting VERICUT for third-party verification, each NC programmer attended two days of basic training where they experienced first-hand the type of results they could expect to achieve.
The program simulates milling, drilling, turning, wire EDM, and mill/turn machining operations using both G-codes and CAM output.
VERICUT provides simulation capabilities for the all the 3-5 axis and wire EDM parts, with focused control over the orientation of our 5-axis machine tool including the cutters used on that machine.
The inspection probe is created as a tool in VERICUT so the complete in- cycle gauging sequence is checked for collisions.
The bottom was machined first. This effort took about 24 hours from start to finish. By using VERICUT software from CGTech, Elliot was able to test the NC program for any problems before it was ever cut on the machine.
Cosworth Racing Integrates Walter TDM Tool Management into Manufacturing Systems
With data exported from NX, Vericut simulates the cutting process on the shop floor utilizing the machine G-code to detect any issues prior to NC Program release.
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